Technology

The insight into the working process of laser welding machines

Laser welding is when a laser beam is used to make a weld between two different types of metal or thermoplastic. Laser welding can weld thin materials at high speeds of meters per minute and thick materials at narrow, deep welds between square-edged pieces because the laser’s concentrated heat source makes the welds very small and robust.

One of the two main types of laser welding is restricted conduction welding. The other is keyhole welding. The way the laser beam and the welding material interact with each other depends on how much power is spread across the beam that hits the workpiece.With less than 105W/cm2, limited conduction welding is the norm. When a laser beam hits a substance, it only hits the surface. It doesn’t go into the substance at all. A lot of conduction-limited welds have a lot of width to depth ratio.

What goes into it?

A keyhole mechanism is used more often when laser welding machine with a lot of power. Before enough heat can be lost through conduction, a laser beam with a power density of more than 106-107 W/cm2 melts and evaporates the material in its path. Because the laser beam is focused to a small enough point, this is why this is the case. A concentrated laser beam makes a “keyhole” in the workpiece. Metal vapor is then pumped into the hole to fill it in, making it more robust (which in some cases can even be ionized, forming a plasma).

Because of the growing gas or plasma, the molten walls of the keyhole in this cavity don’t fall apart.In addition, the keyhole makes it easier for the laser beam to connect to the workpiece. It is then moved along the joint to be welded, or the joint moves about the laser beam so that the welding can be done at a deep level. Because of this, welds with a high depth to breadth ratio are made.

Because of surface tension, the molten material at the front of the keyhole cools and solidifies as it moves around the keyhole hollow. This makes the weld. In the end, weld caps leave behind a chevron pattern that points back to where the weld began.

There are only a few short bursts when the pump source is turned on. This is enough time to keep the laser process near its steady-state, which means it is optically in the state of continuous-wave operation. This is called quasi-continuous-wave operation, and it’s how things work. There is a lot less need for the heating and other effects of heat, such as thermal lensing and damage caused by overheating, because there is a low duty cycle ( percent of “on” time). As a result, QCW laser welding operation lets you run at a relatively high output power for a short time.

Gain switching is a type of pulsed operation in which the pumping time is much shorter than usual, so the light doesn’t stay in the same place for a long time.Two primary devices are used for quasi-continuous-wave operation: diode bars and diode stacks. Quasi-CW devices have been made to run at a low temperature and have a lot of emitters so that they can be as bright and straightforward as possible. With the quasi-CW operation, there can be extra longevity issues, like higher optical peak intensities or more frequent temperature changes, that can happen.

If you make lasers out of doped insulators, you can also use them in a “nearly CW” mode. These lasers are called heat capacity lasers, and they are used to measure how much heat they can hold.

Final words

For example, if you think mode-locked operations are almost always going on at the same time, then you would be right. The same average power is used in the continuous-wave operation, even though pulse energies can be much lower than the laser gain medium’s saturation energy with a higher repetition rate. Even though pulse energies can be much lower with a higher repetition rate, the average power output of a continuous-wave laser can now be calculated. “Quasi-continuous-wave operation” is a term that’s used a lot in that way.

Related Articles

Back to top button
Close